Sep 5 2012

Day 1243: UN-Self-Reliance 101

by andrew

Apparently, we need more stretching / training in this area. And/or Father just wants us to spend longer in Kentucky than the quick overnight we had originally planned. And/or maybe these are just mandatory practice runs – like fire drills – of trailer evac with our grab-and-go gear. It’s so funny how the mission (in this case getting to Pennsylvania) can be so quickly reduced (or complicated) into other really important side-quests.

So here we were yesterday, broken down yet again (over something that is probably very trivial as I explain below) at mile marker 83 along I-64 in Indiana:

image

Again, YHWH had prepared everything ahead of time and we were miraculously provided for and well taken care of, despite the “inconveniences” and emotional battles to guard our peace and trust. In fact, we are feeling extremely blessed right now, even if our truck and trailer are still 70 miles away in another state at the moment with an uncertain resurrection timeline. Our dear friends who also have 7 children (and hence a 12 passenger van) came out and picked us up an hour and 20 minutes away from their home south of Louisville, KY. Even though our roadside assistance wasn’t able to find a provider to come tow us (it was the middle of nowhere) I found a shop – Small Brothers Truck and Auto – 10 miles away in Leavenworth, IN that was able to come out and pick up the trailer and the truck (what would we do without internet and maps on our phones?).

Wesley (the shop owner) was amazing. He came out at the end of a hectic day with one of his guys and pulled our trailer back to the shop while the other drove the flatbed with our suburban on it. He was also gracious enough to let us plug in at the shop to keep our fridge running so that we didn’t have to worry about that (at least for a couple days). Near the end of our trip back to the shop we instantly connected spiritually when I said, “really appreciate everything – you’re a life saver,” and he humbly responded, “well I don’t know about all that,” so I probed further by saying, “well, I believe everything happens for a purpose,” and he responded with something close to: “absolutely, the Good Lord has His reasons for everything.” In the exact same way that all these events are challenging us to maintain peace in the middle of turmoil, it sounds like he’s going through the exact same challenges with his shop business. Please remember Wesley in your prayers as well – that YHWH will give him strength to guard his peace and find favor with and bless him!

So, how did we go from the top of the world with 4 new tires and a fresh alignment (the previous evening and morning adventures) cruising toward our destination with reasonable hope to still see our friends near Louisville and Cincinnati AND still make a Friday landfall in PA; to winding up once again completely dependent on our Creator’s provision and the generous assistance of others? Well, as I try to reconstruct a fraction of the purposes together in my mind so that it makes some kind of coherent picture I’ve stumbled across a few connections whose strands are worth following – at least with some speculative deduction.

But first a quick digression on the new tires adventure. Feeling like I still had plenty of time on our front passenger side tire, although it was wearing badly from being out of alignment for a while now without any rotations, I thought it would suck worse than the expense of new tires to have a blowout and be stranded again or worse. So, we pulled into a Wal-Mart a couple of evenings ago in time to get a new set of 4 right there (the rear ones were close to done anyways too, at least as far as tread goes). I was planning to just put it on our emergency credit card and sort it out with everything else later, but the over-aggressive fraud monitoring blocked the transaction and I would have been totally stuck if it hadn’t been for the generous gifts from some of our friends sitting in our paypal account that I was able to access with our paypal credit/debit card. That’s how the tires got taken care of. Then of course I wanted to get an alignment done right away so as not to chew up the new tires prematurely and found a place across the street that got me in nice and early and on the road in good time yesterday. Back to the reconstruction:

Perhaps part of the purpose for the original breakdown in Seibert, CO was to set the timing for the second breakdown. In my humble opinion, it should have waited another 70 miles, but that certainly would not have been as interesting. Following the trail of fallen dominoes backwards: the new injection pump installed in Colorado came with the PMD (pump mounted driver – basically an electronic circuit box) mounted directly on the pump itself which sits on top of the engine in probably the hottest place possible. This is an idiotic design and one of the reasons the duramax 6.5L earned a questionable reputation. What happens is that the normal heat from engine operation under loads like towing through mountains – even with all gauges in safe ranges, which I am anal about – fries the electronics which control fuel injection and without fuel the truck dies and of course steering and breaks die with it. Super dangerous, and when I felt it starting to die, I slowed way down and prayed for a safe place to pull over because I didn’t see anywhere immediately available. It lasted long enough to cool down a bit, and then I lost brakes and steering at a place that worked out be be safe enough to stop.

The solution to this whole bad engineering induced mess is remarkably easy – replace the PMD with an FSD (Fuel Solenoid Driver) relocated outside the center of the heat and attach it to an adequate heatsink. In fact, this was our exact configuration before the original pump died. Even so, the original pump had nearly 225,000 miles on it which is pretty good (a typical lifespan for those pumps under normal average-to-heavy conditions is 100,000 miles). However, when the first shop put in the new pump, they left our pump-protecting FSD disconnected and just wired in the attached PMD in it’s factory failure prone location for warranty reasons. The new pump supposedly has a 3 year / 36,000 mile warranty. Of course the ironic thing is that because of the design it failed in under 1000 miles of conservative towing.

The maddening thing is that I have the solution sitting right there under my hood – the FSD which should still be OK, since the first shop tested with another FSD connected to the bad pump to eliminate my FSD as the cause of the original issue. To add additional frustration: the wiring connections and the pump itself are buried under the turbo plenum and the intake manifold, on top of which I don’t know for sure whether or not the FSD harness to connect it is still down there since they just used the standard PMD. Well, sitting there on the side of I-64 I got about half-way into the project of pulling it all apart to look for the harness – battery cables disconnected, connectors detached from the turbo plenum, plenum off, upper coolant hose off and a couple liters of coolant dropped, and a couple bolts out of the intake manifold before I came to the following conclusions: 1) there was the possibility that the harness I needed for the FSD wasn’t even still down there ; 2) even if I was successful reconnecting the FSD it wasn’t a 100% fix (although very likely) and regardless would mean sending my family on ahead with our friends and sacrificing that time with them together plus pushing past dark on the side of the interstate with the re-assembly effort.

Matching that against my experience with the time I spent on the failed attempt to fix the last problem with the crankshaft sensor replacement, and admitting to myself that although I could definitely tackle this in my own garage without a deadline, I am not yet the kind of ninja mechanic that could pull it off within the constraints of that scenario, I resigned to get everything put back together, try to start it again, and if that didn’t get us anywhere, call in the support. As you know, the support became the solution. And I’m confident that the priority time staying together with my family and our friends was the right decision whatever the dollar costs end up being.

It’s fascinating to me… basically 3 years of problem-free towing for 50,000 miles and it seems like everything decides to go all at once – of course at the most inopportune time 🙂 Is there a message there? Or are we simply hitting the attrition caps on some of our equipment at the same time? Or is Father weaving a grander story through it all? Definitely that with probably substantial portions of the other reasons mixed in as well.

So, our current condition: massively grateful that we’re with our dear friends who have graciously opened their home wide to us. The kids have a whole new set of buddies, and aside from some enthusiastic (i.e. loud) play going on, they are otherwise the very absolute opposite of bored and I might not even see much of them while we’re here, which is perfect for catching up with Matt and Sara and making progress on some work. To a small family unit, 13 children in 1 house for more than an hour or two at a time might sound like insanity, never mind consecutive sleepovers. But all things considered the chaos is actually quite minimal. In fact, it is extremely peaceful here. And consistent with the entire moral to this part of our story unfolding: True Peace does not depend on external circumstances but internal, unshakable trust in our Deliverer and Redeemer – Yahushua the Son of God. Only He can provide the Peace that surpasses all understanding.